High density heating element

According to the actual application requirements, high-density heating elements can also be professionally processed and customized into various shapes such as straight rod type, U type, W type, and spiral type, flexibly meeting the installation and heating requirements of different equipment. Whether it is a confined space layout or a complex heating path design, this component can be perfectly integrated into various systems with its customizable feature, achieving efficient heating functions.

High density heating element is used in plastic capsulation, mould heating, analytic instrument, rolling tobacco, cigarette, semiconductor crystal welding, injection of input and no-road runner of die-casting, and supplementary heating in varieties of machinery, even more suitable with heat mediums which could not be connected at two ends.

1. Compact and exquisite structure: The integrated seamless metal tube and the precise internal filling design make the high-density heating element have a simple and compact structure, occupying a small space. This feature not only facilitates installation and layout within the equipment but also adaphes to various complex installation environments, providing strong support for the miniaturization and integration design of the equipment.

2. Excellent mechanical strength: The shell is made of high-strength seamless metal tubes and undergoes a tube reduction process, significantly enhancing the components' resistance to pressure, bending and impact. Even in harsh working environments such as high temperatures and vibrations, it can still maintain structural stability, be less prone to damage, effectively extend its service life and reduce equipment maintenance costs.

3. Excellent thermal efficiency performance: The perfect combination of high-quality heating wire and high thermal conductivity magnesium oxide powder significantly enhances the speed and efficiency of heat conduction. Compared with traditional heating elements, high-density heating elements can convert electrical energy into thermal energy in a shorter time and quickly transfer it to the heating medium. The thermal conversion efficiency is as high as over 95%, effectively saving energy and reducing operating costs.

4. Reliable safety performance: The excellent insulating property of magnesium oxide powder can effectively isolate the heating wire from the metal tube wall, preventing electric leakage accidents. Meanwhile, during the design and manufacturing process of the components, electrical safety standards are strictly followed, and multiple safety protection measures such as overheat protection and short-circuit protection are equipped to provide all-round safety guarantees for the operation of the equipment and the operation of personnel.

5. Easy installation and maintenance: The diverse shape designs and standard interfaces enable the high-density heating elements to be easily adapted to various devices, making the installation process simple and fast. In addition, the modular structure design of the components facilitates quick disassembly and replacement in case of failure, effectively reducing equipment downtime and enhancing production efficiency.

6. Long service life: With high-quality material selection and exquisite manufacturing processes, high-density heating elements possess outstanding high-temperature resistance and corrosion resistance. They can maintain stable heating performance during long-term continuous operation, with a normal service life of over 5,000 hours, providing users with a long-lasting and reliable heating solution.