Focusing on the research and development of industrial heaters, Yancheng Laier Heating Technology Co., Ltd. officially launched its self-developed precision cooling and heating system (patent No. : ZL
The patent enables industrial temperature control innovation: the first modular precision cooling and heating system is officially put into operation
With its subversive modular design and efficient heat exchange technology, the product successfully solves the industry problems of low cylinder cooling efficiency and high casting cost of air-cooled extruders, and provides a new dual-drive temperature control solution of “cost reduction + efficiency increase” for plastic processing, rubber manufacturing, food packaging and other fields.
Redefined cooling standards for air cooled extruders
Due to the fixed structure and limited heat exchange area of traditional casting cooling components, the temperature control accuracy of the extruder cylinder is often insufficient (temperature difference fluctuation ±5°C), high energy consumption and high customization cost. The precision cooling and heating system developed by Yancheng Laier Heating Technology for many years has achieved breakthroughs through two core innovations:
1.Patented heat exchange structure: Using the combination of wing-shaped ceramic and aluminum heat sink, the effective heat exchange area between a single cooling element and the surface of the corrugated rib is built to be 30% larger. With the bionic flow guide design, the mixing density and cooling efficiency of the cooling air are improved, and the temperature control accuracy can reach ±1°C, and the surface defects (such as weld marks and shrinkage) caused by the uneven temperature of the material are solved from the root.
2.Modular flexible design: Through two high-strength tensile cables to connect the heat dissipation components, forming a free bending “flexible connection belt”, can quickly adapt to different diameters of the barrel, the installation time is 70% shorter than the traditional casting, and support rapid disassembly and maintenance, significantly reducing production line downtime costs.
Three core advantages:
1.The ultimate cost performance: Compared with traditional casting cooling components, the material cost is reduced.
2.High efficiency and energy saving: The thermal conductivity of ceramic and aluminum composite heat dissipation structure reaches 180W/m·K, with aerodynamic optimization, energy consumption is reduced by 25% under the same cooling effect, helping enterprises to achieve the “double carbon” goal;
3.The whole scene adaptation: Through the material selection adjustment (such as aviation grade aluminum alloy, corrosion resistant ceramic coating), can be adapted to the temperature range of -40°C~300°C, whether it is high temperature nylon extrusion, medical catheter molding, or low temperature rubber vulcanization, can provide stability.
Customer-centric, provide product customization services
1. Flexible customization solution: According to the client cylinder size, process temperature, capacity requirements, to provide a full parameter customization from the heat sink density to the length of the connection strip;
2. Worry-free after-sales guarantee: Provide core components warranty, 24 hours remote technical support.
The launch of the precision heating and cooling system marks the strategic upgrade of Laier Heating rom “single product supply” to “whole-process temperature control solution”. In the future, Laier Heating will continue to deepen the research and development and manufacturing field of industrial heaters, helping the global manufacturing industry to move towards efficient, green and intelligent.
